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Pumping slurry can present some challenges and problems, but with proper engineering and equipment selection, you can experience years of trouble-free operation. It's important to work with a qualified engineer when selecting a slurry pump, because slurry can wreak havoc on a pump if not selected properly.
The slurry must be pumped from the absorber tank to the top of the spray tower where it is sprayed downwards as a fine mist to react with the upward moving flue gas. With pumping volumes typically in the range of 16,000 to 20,000 gallons of slurry per minute and heads of 65 to 110 feet, rubber lined slurry pumps are the optimal pumping solution.
Slurry Pump
Is the discharge configuration suitable for abrasive slurries?
How Slurry Pumps Differ From Standard Pumps?
Magnetite mixing
In this article, we will present practical guidelines and rules for slurry centrifugal pumps. We will also discuss key operating characteristics, material selection and other considerations.
Fewer and thicker vanes on the impeller. This makes it easier for solids to pass through than the 5-9 vanes on a standard centrifugal pump - typically 2-5 vanes.
Traditionally, centrifugal pumps are used to pump highly abrasive slurries. Centrifugal pumps use the force generated by the rotating impeller to impinge kinetic energy into the slurry.
Fewer and thicker vanes on the impeller. This makes it easier for solids to pass through than the 5-9 vanes on a standard centrifugal pump - usually 2-5 vanes.
If pump size and type are not defined, it is worth considering the following factors when selecting a dredge pump and dredge pump: type and thickness of material to be pumped, whether diesel or electric power is required, HP (kw) of engine required, pump performance data, durability, ease of maintenance and average life expectancy under normal operating conditions. life, all important attributes in the selection process. Equally important is matching the proper pipe size and composition to maintain proper material flow without clogging the pipe and to maintain the pumping output needed to get the job done.
How to choose a slurry pump?
These conditions include
Determine the size of the pump
Slurry Pump
- Smaller, more efficient tank - Because the motor is cooled by the surrounding liquid, the submersible slurry pump can be started up to 30 times per hour, resulting in a smaller, more efficient tank.
First, what is a slurry? A slurry is a semi-liquid mixture, usually consisting of fine particles. Examples of slurries can include manure, cement, starch, or coal suspended in water. There are countless other combinations that can be considered slurries. Because of the added particles and thicker consistency, special pump requirements should be considered. A standard pump may be able to handle the fluid, but not as effectively as a properly sized slurry pump.
Customised solutions
Some models can generate discharge pressures up to 260 ft. (80 m).
The first major requirement for >slurry pumps is to provide adequate service life. The erosive and corrosive effects of slurries, such as the impact of high velocity flow of liquid/solid mixtures, can be really challenging. In many applications, some of the solids in the mixture are larger than the particles normally specified; therefore, the pump should be able to pass through them without causing any damage or operational problems.
Submersible Slurry Pump
Slurry Pump
Horizontal pumps are the most commonly used type of slurry pump and therefore have the advantage of being easy to install or maintain, a wide range of flow parameters to choose from and a wide range of design materials to choose from. One of the advantages of vertical pumps, however, is the relatively small amount of floor space required for installation.
Caution: A common mistake is to over-pressurise the box and damage the expensive mechanical seal.
Process speed doesn’t have anything to do with choosing slurry pump impeller, but it does have an effect on the life of slurry pump impeller. It is important to find the sweet spot that allows the slurry pump to run as slow as possible, but fast enough to keep solids from settling and clogging. If pumping too fast, the slurry can quickly erode the impeller due to its abrasive nature. This is why it is important to select a larger impeller if possible.
-When pumping abrasive slurries, it is essential to use wear-resistant components with a high chromium content. But more is not always better - above 25%, the impeller becomes brittle.
The winch dredger is usually equipped with a hull-mounted dredge pump, which has an impeller centered at or below the draft line for further production and improved suction efficiency.
Follow proper piping principles to ensure consistent and uniform delivery of mud to the pump.
Corrosiveness of the slurry
We use CFD, CAD method for product design and process design based absorbing experience of world leading pump companies. We integrate molding, smelting, casting, heat treatment, machining and chemical analysis, and have professional engineering and technical personnel.
The first major requirement for >slurry pumps is to provide adequate service life. The erosive and corrosive effects of slurries, such as the impact of high velocity flow of liquid/solid mixtures, can be really challenging. In many applications, some of the solids in the mixture are larger than the particles normally specified; therefore, the pump should be able to pass through them without causing any damage or operational problems.
>Slurry Pump
Pumping mud is not as easy as pumping water. Depending on the type of slurry, there are many variables in choosing the right pump for the slurry. There is no formula or set-in-stone answer as to what the best slurry pump design is. You must combine knowledge and application details to select the ideal target=_blank title=Slurry Pump>slurry pump. Let's talk about how slurry pumps differ from standard pumps and how to narrow your choices.
>Slurry pumps are typically larger than standard pumps, with more horsepower and stronger bearings and shafts. The most common type of slurry pump is the centrifugal pump. These pumps use a rotating impeller to move the slurry, similar to the way aqueous liquids move through a standard centrifugal pump.
Slurry Pump
Slurry Pump
Materials of Construction
Slurry Pump
Slurry Pump
Sites often rely on centrifugal pumps to provide slurry service. These pumps (and their associated piping systems) require special provisions that demand detailed knowledge of the properties of solids and slurries to prevent wear, corrosion, erosion and other adverse effects such as solids settling. Specifying the optimum combination of speed, geometry and material requires a proper balance of often conflicting pump priorities; this requires consideration of stable operation, maximum wear life, operational flexibility and minimum energy consumption.
Slurry pump design
Slurry pump considerations
Larger impellers made of more material. This is to compensate for the wear and tear caused by abrasive slurries.
Are the pump discharge components suitable for the slurry being pumped?
On the other hand, if the slurry is not only abrasive but also has a low pH, then a duplex stainless steel construction is preferable. This material is best suited for slurry pumps to withstand harsh materials (such as acids) while still having a high Brinell hardness.
Find the best position that allows the pump to run as slowly as possible (to reduce wear) but fast enough to prevent solids from settling and clogging the piping.
Quenching is defined as the introduction of a neutral fluid (usually water or steam) into the atmospheric side of the seal to prevent the formation of solids that may interfere with movement or be used for other purposes.
Slurry pumps with rubber lining are the ideal pump for the mineral sand industry. They have a special rubber lining that makes them heavy duty pumps capable of withstanding high levels of abrasion.
reduce the discharge pressure of the pump to the lowest possible point, and.
Pump selection for FGD